🧩 PP-EPDM-T20-IM – Polypropylene + EPDM + Talc 20%

(Hybrid olefinic material composed of Polypropylene (PP), EPDM rubber, and 20% fine talc (T20))

🔹 What is PP-EPDM-T20-IM

PP-EPDM-T20-IM belongs to the family of talc-modified PP-EPDM compounds, where polypropylene provides rigidity, EPDM offers elasticity, and talc increases dimensional stability and temperature resistance.

The “IM” (Injection Molding) suffix indicates a formula optimized for injection molding, featuring high fluidity and low shrinkage — ideal for bumpers, covers, protections, and exterior body elements. The material has a soft-matte texture, is easy to process, and offers excellent mechanical adhesion in welded or bonded areas. It is present in numerous OEM automotive components, especially in European production (BMW, Renault, Peugeot, VW).

🔧 Composition

ComponentTypical ProportionRole
PP (Polypropylene)55–60 %Rigid structural matrix
EPDM rubber20–25 %Flexibility and shock absorption
Talc (T20)20 %Increases rigidity and thermal stability
Additives< 5 %Protection and technical finish

🚗 Automotive Applications

ComponentExample partsObservations
Bumpers and CornersSide zones, diffusers, extensionsSemi-rigid, UV resistant
Wheel ArchesMudguards, wheel housingsElastic, shock resistant
Lower ProtectionsUnder-engine panels and guardsThermally stable, damping
IM / T20 marked partsBMW, Renault, Peugeot bumpersCommon in injected exterior parts

🔩 Welding Compatibility

Mating MaterialCompatibilityObservations
PP-EPDM, TPO, TEO, PP-TD20✅ ExcellentExcellent welding – same family
Plain PP, PP-T20, MD20⚠️ FairPossible, but with increased rigidity
TPE-O, TPE-V⚠️ LimitedPartially compatible
PA, PC, ABS, PET, PVC❌ IncompatibleThermally and chemically incompatible

🏭 Manufacturers and Trade Names

  • LyondellBasell: Hostacom® PP-EPDM-T20-IM / Softell®
  • Borealis AG: Daplen® PP-EPDM-T20-IM
  • SABIC: PP-EPDM Compounds T20 / IM Series
  • Röchling Automotive: RoeBlend® PP-EPDM-T20

🧠 How to Identify

  • Markings: >PP-EPDM-T20<, >PP-EPDM-T20-IM<, >PP-EPDM-I<
  • Texture: Matte, uniform, slightly rubberized
  • Density: ~1.03 g/cm³, intermediate between T15 and T30
  • Flame Test: Clean flame, no dense smoke, olefinic smell, grey-white ash (talc)
  • Parts bend without cracking and slowly return to shape

🛠️ PP-EPDM-T20-IM Welding at ReplastMD

MethodTemperatureObservations
Hot Air230 – 250 °CRecommended – PP-EPDM / TPO rod
Heat plate (Mirror)220 – 240 °CClean, stable bonding
Extrusion230 – 250 °CFor thicker or stressed zones

💡 ReplastMD Recommendation: use PP-EPDM or TPO welding rods, clean with isopropyl alcohol, ensure controlled air flow and constant pressure.

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