🧩 PEEK/PEK – PEEK / PEK Copolymer

(Next-generation ultra-technical material, combining Polyether Ether Ketone (PEEK) with Polyether Ketone (PEK). PEEK/PEK offers exceptional performance where reliability at 300 °C is mandatory.)

🔹 What is PEEK/PEK

PEEK/PEK is a semi-crystalline aromatic copolymer. This blend results in a material with a more flexible structure during melting than pure PEK, yet maintaining identical thermal stability to PEEK HT. This allows for easier extrusion and welding. It offers metallic rigidity, a tensile strength > 200 MPa, and is halogen-free, making it the ultimate choice for engine and aerospace components.

🔧 Composition & Properties

  • Base: 60–70% PEEK, 30–40% PEK.
  • Density: 1.32–1.36 g/cm³.
  • Melting Point: ≈ 360 °C.
  • Chemical Resistance: Exceptional.
  • Continuous Heat Resistance: 280–300 °C.

🚗 Where PEEK/PEK is used in the automotive industry

ComponentExample partsObservations
Engine / ThermalTurbine covers, pumps, EGR partsStable at 300 °C, acid/oil resistant
TransmissionSpacers, bushings, bearingsWear resistant, low expansion
Electrical / SensorsECU housings, connectorsInsulation and dimensional stability
Structural PartsMounts, clips, framesExceptional rigidity and durability

🔧 Welding Temperature and Methods

MethodOptimal TempObservations
Hot Air390 – 410 °CSlow melting, stable flow
Plastic Extrusion380 – 410 °CPEEK or compatible PEEK/PEK rods
Heat Plate (Mirror)380 – 400 °CClean bond, zero oxidation

🔩 Material Compatibility

  • Compatible: PEEK, PEEK+GF, PEEK+CF, PEEK+HT, PPS, PPSU, PES, PEI.
  • ⚠️ Good Compatibility: PPA, PPS+CF, PEEK+PEI.
  • Incompatible: PP, PE, PS, ABS, PC, PET (completely different melting points).

💡 ReplastMD Recommendation: Use PEEK or PEEK/PEK rods at 400 °C. Heat uniformly and avoid forced air — slow cooling ensures a dense bond without internal stresses.

🧠 How to Identify PEEK/PEK

  • Engraved marking: >PEEK/PEK<, >VESTAKEEP HT<, >VICTREX HTA<.
  • Texture: Matte surface, black or dark gray.
  • ReplastMD practical test: Rock-rigid, does not warp under 300 °C hot air. Self-extinguishes during burning with a neutral scent.

🛠️ PEEK/PEK Welding at ReplastMD:

At our ReplastMD service center (Chisinau, Ciocana sector), we perform professional PEEK/PEK welding for turbine components and EGR pumps, ensuring a high-strength finish capable of operating over 300 °C.

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